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helical bevel gear reducer - Mega Chains
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The EP Series Helical Bevel Reducer provides unmatched performance, durability, and style flexibility. This unit offers torque capacities up to 20,000 Nm (14,750 ft pounds).
The cat4CAD software allows simple interactive product collection of the entire gearbox and gear-electric motor system. Cat4CAD facilitates you in choosing and configuring these products, provides you the opportunity to print out considerable technical data bedsheets, and generates complete 2D drawings and 3D versions for direct download.
11 sizes
Insight power capacities from 0.16 to 120 HP
Gear ratios from 5:1 to 8900:1
Torque capacities to 20,000 Nm
Inverter duty class F insulated motor windings
Course 12 Helical and Spiral Bevel Gears: Provides higher efficiencies and higher torques in smaller sizes.
Multiple Input Options: Integral gear motors, ” or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple helical bevel gear reducer output Choices: Hollow bores and shrink disks for shaft mounting, inch and metric output shafts, mounting pilots and flanges provide an array of design solutions.
UNIBLOCK Housing: For optimum rigidity, universal installation on five sides or with a torque arm.
Worldwide Engine: Multiple leads and windings for globally multi volt/Hz requirements in addition modular design to accept brakes, encoders or pressured cooling.
High efficiency engine design available
Innovative self-locking, self-aligning taper shaft electric motor connection
Gearbox supplied factory filled up with synthetic oil
Corrosion and shock resistant cast iron housing
High efficiency helical-bevel gears. 98% per stage
Normally closed breather with multiple places (Optional OtN2000)
Double lip seals upon heat treated, plunge ground shafts
Shaft mounting choices include tapered bushings designs
This is a comprehensive offering of energy-efficient, right angle helical bevel enclosed gearing. It is offered as gearmotors and a number of reducers with torque capacities up to 119,000 inch pounds. Housing styles include footed, encounter and flanged configurations. Gearmotors can be found in three stage high efficiency designs through 50 HP and single phase to 5 HP. We provide a selection of input and output shaft options. Additionally, you will find fixed and variable velocity motors and range of ratios obtainable in this product offering.
Features
Accommodates input power from ¼ Hp to 75Hp
Torque rankings up to 119,489 in-lbs
Reduction ratios up to 7,500:1
Helical – bevel – helical gear train offers affordable high and low speed solutions
Up to 94% efficient
Four input possibilities for all units
Two output flange choices – B5 and B14
Multiple output shaft interfaces
Important dimensions interchangeable with main competitors
Modifications / Accessories
Integral Gearmotor
Clamp Collar C-Face Input
Solid Shaft Input
3-Piece Coupled C-Face Input
CEMA Screw Conveyor Adapter
EZ Kleen Washdown Package
XT Output Seals
Backstop
DURABLE Output Bearings
Inch or Metric Dimensions
Common Applications
Troughing Belt Conveyors
Slider Bed Conveyors
Mixer Drives
Screw Conveyors
Bucket Elevators
General Industrial Machinery
Common Industries
Aggregate and Cement
Air Handling
Chemical, Oil, and Gas
Food, Beverage, and Pharmaceutical
Paper and Forest
Unit and Baggage Handling
Water and Wastewater
As per the developing and varying demands of customers, you can expect an array of Helical Bevel Gear Reducers. The technological content of our products allows for an extraordinary functionality/lifespan ratio. The extremely versatile Helical Bevel Gear Reducers we provide are successfully used in a vast number of commercial and civil applications. They are B-Series units which offer excellent value for money and output torque/weight ratio, especially considering that they need not a lot of servicing. Besides these, our products can be found in cast iron (sizes 063 to 163) or aluminium (sizes A42 to A73) casing.
Features:
Sizes: 060-080-100-125-140-150-160
Available versions: B-fitted for motor coupling, IB with input shaft, CB with small motor, PB-fitted for electric motor coupling with flexible joint
Casing with foot FC, flange SC and universal UC
Switch on to 90 kW
Gears hardened and tempered with shaved or floor profile
Gearing with 3 decrease stages
Gleason spiral bevel gear pairs with run-in profile, mounted as second decrease stage for an increased resistance
Reduction ratios between 5, 71 and 187, 24
Torque max 13.000 Nm and admissible radial loads max 80.000 N
High-power casings optimized with FEM evaluation and input and output flanges of grey cast-iron G200 to make sure top level performances and high reliability
Load capacity calculated and verified according to ISO 6336 and AGMA 2001
Painted with RAL 5010 blue epoxy-polyester powder
Accessories: torque arm, result flange, output shaft, shrink disk, backstop device, protection cover kit, viton oil seals, reinforced result, assemble/disassemble kit
Series EP right angle helical bevel gear motors provide ratios from 8:1 to 160:1 in three stages or up to 10000:1 in five phases. Motors are available up to 90kW and output torque capacity up to 12,300 Nm.
The series EP helical bevel gear motor was created with integral cast feet for base or end mounting and may be offered with single or double extended output shafts.
Devices are also available since shaft mounted or with output flanges and are designed for installation horizontally or vertically. The products can also be provided with a bolt on torque reaction bracket and all variants are available either motorised or with an insight shaft assembly.
Adding to the new range of Ever-Power helical equipment motors this product takes benefit of our a long time of accumulated design experience together with the use of top quality materials and components. The outcome is a number of swiftness reducing geared motors providing high load having capacities, increased efficiency, peaceful running and reliability.
Top features of Helical Bevel Gear Motor
Standard motor connection
Ability to fit double oil seals, on insight and output shaft since required.
All devices are dimensionally interchangeable with other major manufacturers.
Units are manufactured and assembled from a family of modular kits for distributor friendliness minimizing inventory and maximizing availability.
Motorized units can be fitted with a backstop module and reducer Units can be installed with a backstop and fan.
Applications:
-Conveyors, Agitators, Elevators, Cranes, Crushers
-Helical Bevel gear motors are used in industries such as chemical substances, pharma, packaging, food processing, plastic-type material and automation etc.
Key Features:
Sizes: A40-A50-A70
Offered versions: EP – fitted for motor coupling, IEP – with input shaft, CEP – with compact motor
Cases with ft, flange or universal
Power up to 4,8 Kw
Gears with shaved or floor profile
Gearing with 2 and 3 reduction stages
Hypoid bevel gears for size A40 and A50, gleason bevel gear pairs for size A70, all with run-in profile
Reduction ratios between 7,62 and 442,76
Torque max 450 Nm and admissible radial loads max 5.500 N on hollow shaft and 10.000 N on solid shaft
Cases in die-cast aluminium alloy
Exceptional mechanical strength while being and particularly lightweight
Load capacity calculated to ISO6336 and verified according to AGMA 2001-B88
Painted with RAL 5010 blue epoxy-polyester powder in in accordance to DIN 1843
Accessories: torque arm, result flange, output shaft.
Generallntroduction of HK series:
Gear Reducer
The EP series gear units, are novel transmission device and composed of Y series engine, helical gear,Arc gear and worm gear. The gears are made of high wear-resisting alloy materials, specially and finely processed.
Advantages:
1: Helical-bevel equipment two-stage reducer
2: Compact structure, high efficiency
3: Quenched 20CrMnTi for gears
4: CE, ISO9001.
5: Compact design, small volume, nice appearance ,and solid capacity of being overloaded.
6: Precise division and wide range for transmission ratio.
7: The performance is up to as high since 96% with low energy consumption, strong adaptability and is capable of working continually in corrosive or damp environment.
8: All- purpose make use of, convenient and low-cost maintenance.
9: New seal device, strong adaptability.
10: Varied range of motor combinations, mouting positions and struture projects.