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Full steel drum creation line
I. Raw materials usage/production ability
|Plate thickness (mm)||Finihed drums (pcs/T)||Generation capability (kg/laptop)|
|1.0B||Up and base handles 1.2||47||19|
|Drum physique 1.|
|0.9B||Up and bottom handles 1.||54||16.eight|
|Drum physique .nine|
II. Full steel drum production facilities
A. Entrance area products
2. Hydraulic Up-coiling gadget
three. Hydraulic supporter
four. Facet deviation rectifying device
5. Sizing & flattening device
six. Chopping device – for drum entire body
7. Slicing device – for waste sheet
eight. Arch form guiding unit
nine. Stac ept auto
ten. Hydraulic system
11. Electric manage technique
twelve. Top & Base protect conveyor device
one.Hydraulic Up-Coiling Device
a) Up-Coiling Assistance Platform is for storing steel coil and facillitate Materials Feed Trolley for offering materials.
b) Material Feed Trolley is employed for carry steel coil.. It is operated with hydraulic technique to drive cylinder for
reciprocating linear movement and equipment box to deliver metal coil in parallel to the middle of uncoiling device so as to
assure the correcting.
two.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor electricity: 5.0KW
d)Uncoiler ability: 10t
e)Inside of diameter: ¢470-520mm, Outside the house diameter: ≤¢1200
f)Machine size: 3900x1500x1940(mm), Complete bodyweight: 5T
three.Sizing &Flattening Equipment
Brief introduction:7 rollers working,servo automatic sizing,worm and equipment alter the leveled plate thickness.
Purpose:The clearances of up and down rollers can be adjusted by the higher hand-wheel whilst figure can be demonstrated by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change.
a)Plate width: 916-1320(mm)
4. Cutting Machine
Purpose: Lower the leveled steel plate into drum human body.
c)Motor power: 3.0KW
d)Chopping capacity:≤20 instances/min
e)Device size:1800x950x1500(mm),Total weight: 3T
Function:Supply oil for the oil cylinder of decoiler, lifting system,uncoiling supporter,and overturn equipment to make sure stably functioning.
b)Equipment dimension:800x800x1500(mm),Whole excess weight: .5T
six.Electric Control Method
Function: Manage the decoiler,flattening machine and other front area equipments doing work.
B. Cover equipment
1. Top & Bottom go over mould
two. Double loc ept mould
3. 63T pressing equipment
4. 160T urgent machine
5. Pre-coiling & Gluing machine
one. Top & Bottom include mould
Brief introduction:Geared up with two sets of 160T pressing equipment
Operate: Punching the bottom protect
b)Wor ept ability:5-26 pcs/min
c)Machine size:2185x1420x3070(mm),Overall excess weight: fourteen.5T
2.Drum Injection Mould
Brief introduction: Equipped with one set of 63T urgent device
Double punching mould: punch oil filler and breathable mouth of the base protect.
Machine measurement: 710x480x300(mm)
Complete weight: .5T
Double loc ept mould: lock oil filler and breathable mouth of the bottom protect.
Machine measurement: 710x480x300(mm)
Whole weight: .5T
a)Motor power: 11KW
b)Equipment dimensions :1800x1232x2550(mm)
c)Total weight: 5.5T
3.Pre-Coiling & Gluing Equipment
Short introduction: Pre-coiling machine for the base protect, cylinder thrust the cam to work, automatic glue- spaying technique.It has rewards of protection,stablity, sleek edging.
b)Total excess weight: 4.5T
C. Middle part gear
1. Stac ept desk
two. Circle-rolling equipment
three. Seam welding equipment
4. Edging & Beading equipment
5. Corrugation (W Rib) equipment
6. Edge-curling equipment
7. Convey device
8. Electric powered management method
nine. Leakage chec ept machine
Quick introduction:3 rollers working.
a)Rolled plated width:≤1100mm
e)Equipment dimensions:2200x750x1300(mm),Total bodyweight: 1.5T
Short instruction:This automatic seaming device dismisses the spot welding method,it is our newly developed drum seaming machine.All of components adopts domestic exceptional uncooked materials,cupreous welding rollers.
a)Welding Equipment potential:150KVA
b)Driving variety: pneumatic
c)Recent: alternating existing
d)Frequency assortment: higher frequency
e)Wor ept theory : contravariant
Short introduction:controlled by PLC,hydraulic drive
c)Hydraulic system stress:8Mpa
e)Machine dimensions:3700x700x1600(mm),Overall weight: 5T
a) Machine dimension: 1800x860x1700 (mm)
b) Total bodyweight: 1T
c) Motor electricity: 22KW
four.Corrugation (W rib) Machine
Brief introduction:managed by PLC,hydraulic push
b)W rib top:≤9mm
d)W rib space:280mm
f)Device dimension:4500x650x2100(mm),Total fat: 7T
b)Complete weight: 1T
c)Motor energy: 7.5KW
Brief introduction:managed by PLC,hydraulic drive,7 levels edge curling.
b)Motor electrical power:45KW
c)Equipment dimensions:4800x1300x2200(mm),Whole fat: 13T
b)Complete excess weight: 1T
c)Motor electricity: 7.5KW
six. Leakage Chec ept Equipment
Quick introduction:Guide/computerized management,pneuma lock.
a)Chec ept drum diameter:560-570(mm)
d) Device dimension:2530x700x1100(mm),Complete fat: 2T
7.Multi-section Express Device
Brief introduction:Express the drum entire body to be edged,beaded,Corrugated W rib strengthened and sealed bottom go over with PLC controlling.
a) Motor power:4.0KW
b) Device dimension:11000x2100x1000(mm)
c) Total bodyweight: 3T
D. Rear section products
1. Entrance part trans-line
2. Degreasing & Phosphorization room
3. Washing & Drying place
4. Overturn equipment
5. Portray space
6. Front drum-separation equipment
seven. Drying room soon after portray
eight. Bck drum separation device
9. Air cooling system
ten. Rear section trans-line
eleven. Electric powered management technique
1. Degreasing & Phosphorization Area
Limited introduction: This element is utilised to transportation the drums,managed by PLC, adopts spraying gadget to automated cleanse the coil, phosphorize and washing the grease on the drums. The conveyor system adopts exceptional metal, inwalls are manufactured of 1mm metal plate.
b)Total bodyweight: 30T
two. Washing & Drying Room
Short introduction:Drying the h2o on the surface area of the drum, controlled by PLC.The total device adopts fuel heating devices.Fan is put in on the prime of the area, so that hot and cycling wind can be produced to velocity up the drying.
a) Motor power:25KW
b) Equipment dimensions:20000x1920x3600(mm)
c) Whole fat: 25T
three.Painting Room(double colours)
Purpose: The conveyor unit is controlled by PLC, rotating table make the drums closely, painting method paint the drums in & outside the house with the spray gun. One shade or various can be different. Manner of h2o-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Portray gear is created of Chang Jiang.
a) Motor power: 55KW
b) Machine dimension: 7400x4990x3600(mm)
c) Total fat: 15T
four.Entrance Drum Distributor
Operate: Transportation the drums to the conveyor line of outdoors portray&stiffening space, the cylinder is controlled by PLC.
a) Motor energy: 2.0KW
b) Device measurement: 1500x1050x800(mm)
c) Whole fat: 1T
five.Drying Line after Portray
Purpose: The conveyor gadget is managed by PLC, adopts fuel heating inwall of the area is outfitted with heating tubes. Fan is put in on the leading of the room, so that dry the paint.
a) Motor electrical power: 35KW
b) Equipment dimensions: 36000x2100x4300(mm)
c) Total fat: 30T
six.Down-drum Roller Trans-line
Operate: The gadget transports the dried drums to the ground.
a) Motor power: 1.5KW
b) Machine measurement:2000x900x800(mm)
c) Total fat: .3T
Operate: Alter the state of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.
a) Machine size: 1400x690x850(mm)
b) Whole excess weight: .5T
/ The use of unique equipment manufacturer’s (OEM) component quantities or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating product use and compatibility. Our business and the shown alternative elements contained herein are not sponsored, accepted, or produced by the OEM. /