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Full steel drum creation line
Solution description
I. Raw materials usage/production ability
| Plate thickness (mm) | Finihed drums (pcs/T) | Generation capability (kg/laptop) | |
| 1.two | forty one | 21.5 | |
| 1.0B | Up and base handles 1.2 | 47 | 19 |
| Drum physique 1. | |||
| 1. | fifty | 18 | |
| 0.9B | Up and bottom handles 1. | 54 | 16.eight |
| Drum physique .nine | |||
| 0.nine | 56 | sixteen.two | |
| .8 | 97 | 10.28 | |
II. Full steel drum production facilities
A. Entrance area products
1. Decolier
2. Hydraulic Up-coiling gadget
three. Hydraulic supporter
four. Facet deviation rectifying device
5. Sizing & flattening device
six. Chopping device – for drum entire body
7. Slicing device – for waste sheet
eight. Arch form guiding unit
nine. Stac ept auto
ten. Hydraulic system
11. Electric manage technique
twelve. Top & Base protect conveyor device
one.Hydraulic Up-Coiling Device
a) Up-Coiling Assistance Platform is for storing steel coil and facillitate Materials Feed Trolley for offering materials.
b) Material Feed Trolley is employed for carry steel coil.. It is operated with hydraulic technique to drive cylinder for
reciprocating linear movement and equipment box to deliver metal coil in parallel to the middle of uncoiling device so as to
assure the correcting.
two.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor electricity: 5.0KW
d)Uncoiler ability: 10t
e)Inside of diameter: ¢470-520mm, Outside the house diameter: ≤¢1200
f)Machine size: 3900x1500x1940(mm), Complete bodyweight: 5T
three.Sizing &Flattening Equipment
Brief introduction:7 rollers working,servo automatic sizing,worm and equipment alter the leveled plate thickness.
Purpose:The clearances of up and down rollers can be adjusted by the higher hand-wheel whilst figure can be demonstrated by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change.
Main technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
4. Cutting Machine
Purpose: Lower the leveled steel plate into drum human body.
Principal technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor power: 3.0KW
d)Chopping capacity:≤20 instances/min
e)Device size:1800x950x1500(mm),Total weight: 3T
5.Hydraulic Station
Function:Supply oil for the oil cylinder of decoiler, lifting system,uncoiling supporter,and overturn equipment to make sure stably functioning.
Main technics:
a)Motor electricity:7.5KW
b)Equipment dimension:800x800x1500(mm),Whole excess weight: .5T
six.Electric Control Method
Function: Manage the decoiler,flattening machine and other front area equipments doing work.
B. Cover equipment
1. Top & Bottom go over mould
two. Double loc ept mould
3. 63T pressing equipment
4. 160T urgent machine
5. Pre-coiling & Gluing machine
one. Top & Bottom include mould
Brief introduction:Geared up with two sets of 160T pressing equipment
Operate: Punching the bottom protect
Principal technics:
a)Motor electricity:eighteen.5KW
b)Wor ept ability:5-26 pcs/min
c)Machine size:2185x1420x3070(mm),Overall excess weight: fourteen.5T
2.Drum Injection Mould
Brief introduction: Equipped with one set of 63T urgent device
Double punching mould: punch oil filler and breathable mouth of the base protect.
Machine measurement: 710x480x300(mm)
Complete weight: .5T
Double loc ept mould: lock oil filler and breathable mouth of the bottom protect.
Machine measurement: 710x480x300(mm)
Whole weight: .5T
Main technics:
a)Motor power: 11KW
b)Equipment dimensions :1800x1232x2550(mm)
c)Total weight: 5.5T
3.Pre-Coiling & Gluing Equipment
Short introduction: Pre-coiling machine for the base protect, cylinder thrust the cam to work, automatic glue- spaying technique.It has rewards of protection,stablity, sleek edging.
Main technics:
a)Device size:1600x1400x1350(mm)
b)Total excess weight: 4.5T
C. Middle part gear
1. Stac ept desk
two. Circle-rolling equipment
three. Seam welding equipment
4. Edging & Beading equipment
5. Corrugation (W Rib) equipment
6. Edge-curling equipment
7. Convey device
8. Electric powered management method
nine. Leakage chec ept machine
1.Circle-rolling Equipment
Quick introduction:3 rollers working.
Primary technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor energy:1.5KW
e)Equipment dimensions:2200x750x1300(mm),Total bodyweight: 1.5T
two.Seaming Machine(BH-150-5Z)
Short instruction:This automatic seaming device dismisses the spot welding method,it is our newly developed drum seaming machine.All of components adopts domestic exceptional uncooked materials,cupreous welding rollers.
Primary technics:
a)Welding Equipment potential:150KVA
b)Driving variety: pneumatic
c)Recent: alternating existing
d)Frequency assortment: higher frequency
e)Wor ept theory : contravariant
3.Edging&Beading Equipment
Short introduction:controlled by PLC,hydraulic drive
Main technics:
a)Beading peak:≤14mm
b)Drum peak:894-905(mm)
c)Hydraulic system stress:8Mpa
d)Air stress:.1Mpa
e)Machine dimensions:3700x700x1600(mm),Overall weight: 5T
Hydraulic Station:
Principal technics:
a) Machine dimension: 1800x860x1700 (mm)
b) Total bodyweight: 1T
c) Motor electricity: 22KW
four.Corrugation (W rib) Machine
Brief introduction:managed by PLC,hydraulic push
Main technics:
a)Corrugating peak:≤3mm
b)W rib top:≤9mm
c)Drum height:884-895(mm)
d)W rib space:280mm
e)Motor energy:11KW
f)Device dimension:4500x650x2100(mm),Total fat: 7T
Hydraulic station:
a)Machine measurement:1800x860x1700(mm)
b)Complete weight: 1T
c)Motor energy: 7.5KW
5.Edge-Curling Device
Brief introduction:managed by PLC,hydraulic drive,7 levels edge curling.
Primary technics:
a)Drum top:886-897(mm)
b)Motor electrical power:45KW
c)Equipment dimensions:4800x1300x2200(mm),Whole fat: 13T
Hydraulic station:
a)Device dimensions:1800x860x1700(mm)
b)Complete excess weight: 1T
c)Motor electricity: 7.5KW
six. Leakage Chec ept Equipment
Quick introduction:Guide/computerized management,pneuma lock.
Principal technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum height:886-897(mm)
c)Strain:.03Mpa
d) Device dimension:2530x700x1100(mm),Complete fat: 2T
7.Multi-section Express Device
Brief introduction:Express the drum entire body to be edged,beaded,Corrugated W rib strengthened and sealed bottom go over with PLC controlling.
Main technics:
a) Motor power:4.0KW
b) Device dimension:11000x2100x1000(mm)
c) Total bodyweight: 3T
D. Rear section products
1. Entrance part trans-line
2. Degreasing & Phosphorization room
3. Washing & Drying place
4. Overturn equipment
5. Portray space
6. Front drum-separation equipment
seven. Drying room soon after portray
eight. Bck drum separation device
9. Air cooling system
ten. Rear section trans-line
eleven. Electric powered management technique
1. Degreasing & Phosphorization Area
Limited introduction: This element is utilised to transportation the drums,managed by PLC, adopts spraying gadget to automated cleanse the coil, phosphorize and washing the grease on the drums. The conveyor system adopts exceptional metal, inwalls are manufactured of 1mm metal plate.
Main technics:
a)Device dimension:36000x2110x2060(mm)
b)Total bodyweight: 30T
two. Washing & Drying Room
Short introduction:Drying the h2o on the surface area of the drum, controlled by PLC.The total device adopts fuel heating devices.Fan is put in on the prime of the area, so that hot and cycling wind can be produced to velocity up the drying.
Major technics:
a) Motor power:25KW
b) Equipment dimensions:20000x1920x3600(mm)
c) Whole fat: 25T
three.Painting Room(double colours)
Purpose: The conveyor unit is controlled by PLC, rotating table make the drums closely, painting method paint the drums in & outside the house with the spray gun. One shade or various can be different. Manner of h2o-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Portray gear is created of Chang Jiang.
Major technics:
a) Motor power: 55KW
b) Machine dimension: 7400x4990x3600(mm)
c) Total fat: 15T
four.Entrance Drum Distributor
Operate: Transportation the drums to the conveyor line of outdoors portray&stiffening space, the cylinder is controlled by PLC.
Primary technics:
a) Motor energy: 2.0KW
b) Device measurement: 1500x1050x800(mm)
c) Whole fat: 1T
five.Drying Line after Portray
Purpose: The conveyor gadget is managed by PLC, adopts fuel heating inwall of the area is outfitted with heating tubes. Fan is put in on the leading of the room, so that dry the paint.
Primary technics:
a) Motor electrical power: 35KW
b) Equipment dimensions: 36000x2100x4300(mm)
c) Total fat: 30T
six.Down-drum Roller Trans-line
Operate: The gadget transports the dried drums to the ground.
Major technics:
a) Motor power: 1.5KW
b) Machine measurement:2000x900x800(mm)
c) Total fat: .3T
7.Overturn Gear
Operate: Alter the state of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.
Main technics:
a) Machine size: 1400x690x850(mm)
b) Whole excess weight: .5T
/ The use of unique equipment manufacturer’s (OEM) component quantities or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating product use and compatibility. Our business and the shown alternative elements contained herein are not sponsored, accepted, or produced by the OEM. /
