China OEM ISO Standard Precision Short Pitch Precision Motorcycle Industrial Roller Chain (A series)

Product Description

ISO Standard Precision Short Pitch Precision Motorcycle Industrial Roller Chain (A series)
 

Product Description


1. Material: Alloy Steel
2. Surface Treatment: Shot peening
3. Application: 
  This chain will be widely used in all of the industry machine and equipment.
4. Chain No: 40-1, 50-1, 60-1, 80-1, 100-1, 120-1, etc.
 

Product name High Precision Short Pitch Precision Roller Chain (A series)
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Shot peening, Blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, Anodized, etc.
Characteristic Fire Resistant, Oil Resistant, Heat Resistant
Design criterion ISO DIN ANSI & Customer’s Drawing
Size Customer’s Drawing & ISO standard 
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage First quality, Best service, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

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Company Profile

 

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Standard or Nonstandard: Standard
Application: Packaging Machinery, Food Machinery, Marine, Mining Equipment, Agricultural Machinery
Surface Treatment: Oil Blooming
Structure: Roller Chain
Material: Alloy
Type: Short Pitch Chain
Samples:
US$ 0/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

industrial chain

How do you ensure proper tensioning and alignment of an industrial chain drive?

Proper tensioning and alignment of an industrial chain drive are crucial for optimal performance, efficiency, and longevity of the system. Here are the steps to ensure correct tensioning and alignment:

  1. Tensioning:

1. Determine the manufacturer’s recommended tension for the specific industrial chain being used. This information can usually be found in the chain drive system documentation or provided by the manufacturer.

2. Measure the current tension of the chain using a tension measuring tool or gauge. This is typically done by applying a known force to a specific point on the chain and measuring the elongation or deflection.

3. Compare the measured tension with the recommended tension. If the measured tension is lower, the chain needs to be tensioned, while if it is higher, the tension needs to be reduced.

4. Adjust the tension by either increasing or decreasing the slack in the chain. This is usually done by adjusting the position of the chain tensioner or by altering the position of the chain drive components, such as the motor or sprockets.

5. Repeat the tension measurement and adjustment process until the recommended tension is achieved. It is important to ensure the tension is evenly distributed across the chain.

  1. Alignment:

1. Check the alignment of the chain drive components, including the motor, sprockets, and shafts. Misalignment can cause excessive wear, noise, and reduced efficiency.

2. Use alignment tools, such as laser alignment devices or straight edges, to assess the alignment of the components. The goal is to ensure that the chain runs parallel to the sprockets and that the sprockets are properly aligned with each other.

3. Make adjustments to correct any misalignment. This may involve shimming or repositioning the components to achieve proper alignment.

4. Verify the alignment by observing the chain’s movement and its interaction with the sprockets during operation. The chain should run smoothly without excessive vibration, noise, or rubbing against the sprocket teeth.

5. Regularly monitor the tension and alignment of the industrial chain drive and make necessary adjustments as part of the routine maintenance program.

Proper tensioning and alignment help minimize chain wear, reduce the risk of premature failure, and ensure smooth and efficient operation of the industrial chain drive system.

industrial chain

What are the noise levels associated with industrial chains?

The noise levels associated with industrial chains can vary depending on several factors, including chain design, lubrication, and operating conditions.

Chain Design: The design of the industrial chain, including the type of chain and its construction, can impact noise levels. Chains with smoother surfaces and precision manufacturing techniques tend to produce less noise.

Lubrication: Proper lubrication of the chain is essential for reducing noise. Applying a suitable lubricant to the chain can minimize friction and vibration, resulting in quieter operation.

Operating Conditions: The operating conditions of the industrial chain, such as the load, speed, and tension, can also affect noise levels. Higher loads and speeds, as well as inadequate tensioning, can increase noise levels.

Overall, it is important to consider noise levels when using industrial chains, particularly in noise-sensitive environments. Implementing proper chain design, regular lubrication, and maintaining appropriate operating conditions can help minimize noise and create a more comfortable work environment.

industrial chain

How can you prevent industrial chain failures?

Preventing industrial chain failures requires proactive maintenance and proper care. Here are some key steps to prevent chain failures:

  • Regular Inspection: Conduct regular inspections of the chain, sprockets, and other components to identify signs of wear, damage, or misalignment. Inspect for proper lubrication and tension as well.
  • Lubrication: Ensure proper lubrication of the chain to reduce friction, wear, and corrosion. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • Tension Adjustment: Maintain proper chain tension to prevent excessive slack or tightness. Improper tension can cause accelerated wear and premature failure. Refer to the manufacturer’s specifications for correct tensioning procedures.
  • Sprocket Alignment: Ensure proper alignment of the sprockets to prevent excessive wear on the chain. Misalignment can lead to uneven loading and premature failure. Align sprockets according to the manufacturer’s recommendations.
  • Replacement of Worn Components: Monitor the chain for signs of wear and replace worn components, such as chains, sprockets, and bearings, promptly. Continuing to operate with worn components can lead to chain failure and potential damage to the machinery.
  • Proper Storage: Store spare chains and components in a clean and dry environment to prevent corrosion and damage. Protect them from exposure to moisture, chemicals, and contaminants.
  • Training and Education: Ensure that operators and maintenance personnel are trained in proper chain handling, installation, and maintenance techniques. Knowledgeable personnel can identify potential issues and take appropriate preventive measures.

By following these preventive measures, the risk of industrial chain failures can be significantly reduced. Regular maintenance, proper lubrication, and timely replacement of worn components are critical for ensuring the reliable operation and longevity of the industrial chain.

China OEM ISO Standard Precision Short Pitch Precision Motorcycle Industrial Roller Chain (A series)  China OEM ISO Standard Precision Short Pitch Precision Motorcycle Industrial Roller Chain (A series)
editor by CX 2024-05-06

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